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Deep Dive into Cast Coil Technology

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What exactly are Cast Coils?

While traditional electric motors rely on complex, hand-wound copper wire to generate the magnetic field that powers them, Cast Coil offers a radical leap forward. Imagine replacing those delicate wires with a single, seamless coil cast from molten metal. This innovative design unlocks a treasure trove of benefits, propelling electric motors into a new era of performance and efficiency.

Overview of the benefits:

  • Increased performance and efficiency: Cast coils have a higher slot fill rate compared to conventional wire windings. This leads to a higher efficiency of the entire electric machine. This means more range for your electric vehicle or lower operating costs for industrial machinery – all thanks to the efficient cast coil solution.

Overview of the benefits:

  • Increased performance and efficiency: Cast coils have a higher slot fill rate compared to conventional wire windings. This leads to a higher efficiency of the entire electric machine. This means more range for your electric vehicle or lower operating costs for industrial machinery – all thanks to the efficient cast coil solution.
  • Saving weight, increasing performance: In applications where weight is a decisive factor, such as electric vehicles and aircraft, every gram counts. Cast Coils are advantageous here, as they offer the possibility of using lightweight aluminum. This leads to a reduction in weight and thus to an increase in overall performance and range.
  • Sustainability at Heart: Cast Coil technology fits perfectly with our commitment to a greener future. Aluminum promotes sustainability in several ways: lower energy consumption in production and recycling, up to 30% less CO2 emissions and even the use of CFC-free refrigerants in cooling systems.
  • Unleashing Design Freedom: One of the most interesting aspects of Cast Coils is their flexibility. Size, material, geometry and quantity can be adapted to your specific needs. This opens the door for experimental designs and innovative ideas and pushes the boundaries of what is possible in electric motor technology.

In conclusion: Cast Coil technology isn’t just an alternative to traditional windings – it represents a fundamental turning point in motor design. Through precision casting, material mastery and design flexibility, Cast Coils are paving the way for a future of electric motors that are more efficient, lighter and more sustainable, redefining the limits of what is possible in the field of electric mobility and beyond.

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